Mark-10 gauges and test stands can be used for a virtually limitless variety
of applications. Below is a gallery of standard and unique application
pictures. Check back to this page often for updates!
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Typical Applications
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Compression spring testing |
Tablet crush testing |
Tension spring testing |
Wire terminal pull-off testing |
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Switch activation force
testing |
Closure torque testing |
Peel testing |
PCB component pull-off testing |
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Burst testing of packaging materials |
Bearing torque testing |
Torsion spring testing |
Muscle strength evaluation,
ergonomics studies |
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| Switch contact activation force testing |
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Customized Testing Systems
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Tourniquet Force / Torque Tester |
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A
manufacturer of tourniquets required a method of verifying the quality and
consistency of their tourniquets in a manner that approximates real world
conditions. A tourniquet completely occludes arterial blood flow in an
extremity. As the handle at the end of the tourniquet is turned, the band
produces increasing circumferential force on an extremity. The design of
this particular tourniquet takes into account battlefield applications in
which an injured armed service member may be required to apply the
tourniquet to themselves with only one hand. Mark-10
worked with the customer to develop a system that could measure the
torque produced by twisting the handle and the corresponding force from the
strap. The system was based on the
TSTM-DC
motorized torque test stand. Custom fixtures were developed to mount a
Series
STE torque sensor and
Series SS
force sensor. Two
BGI
indicators are used to display force and torque values simultaneously. Data
is output to a PC and analyzed by
MESURgauge software. The torque test stand is programmed to
rotate a certain number of rotations at a set speed, and then automatically
return to the home position at high speed. MESURgauge software automatically
starts and stops collecting data at user-configurable start and stop test
triggers. |

A custom drum fixture for the
strap was fabricated to replicate an extremity. A force sensor is mounted
inside the drum and makes contact with the strap, allowing it to measure
increasing force as the handle is turned.

The complete fixture assembly
is mounted to a torque sensor.

MESURgauge software
collects force and torque data from the two BGI indicators. Shown above is a
plot of force vs. torque. Start and stop test triggers are configured in
MESURgauge to enable hands-off data collection.
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Stapler Actuation Force Tester |

Custom stapler actuation
force tester consists of the
ESM motorized
test stand,
Series BG digital force gauge, and custom fixtures and nests |
A stapler manufacturer needed an effective and repeatable
method of verifying the quality of their staplers. Of particular concern was
the force needed to actuate the stapler. The company turned to Mark-10 to
develop a testing solution.
Our engineering and machining teams worked together in
developing an adjustable custom fixture that allowed for several different
stapler model configurations. Because a stapler uses a hinge, the actuation
path is arc-shaped. Accordingly, the fixture employs an arm and pivot
design, thus pivoting the force gauge about the hinge, reflecting the
actuation path.
These testers are used today in plants around the globe. |
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Flexible Test Stand Design Allows for
Non-standard Mounting |
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A packaging company required a simple and economical
tester with which to measure the force required to crush their cartons.
The company purchased a Mark-10
Series EG digital
force gauge with
ESM motorized
test stand, noting that the stand's modular design made it very simple
to integrate into their system. The removable base of the stand proved
especially helpful.
Many customers are able to utilize our products in
non-standard configurations. Our products are designed to be as flexible as
possible for a wide range of applications and configurations. |
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Cardboard Packaging Tester |

A packaging materials manufacturer needed to verify
the quality of their cartons and containers supplied to a wide range of
customers in the consumer products and automotive industries. They owned a
specialized but antiquated packaging tester, and needed an additional tester
at an economical price. We recommended an
ESM motorized test stand
with a Series BG digital force gauge and provided custom
fixtures to secure the customer’s packaging samples during testing. Our
considerable engineering and machining capabilities allowed us to design and
build these fixtures in a timely and cost-effective manner. |

A set of custom v-groove
fixtures are shown in a compression test to determine the "pop-open" force
of a carton. The bottom
v-groove insert slides into the bending fixture
pictured at left.

Score bending fixtures are
shown bending a cardboard sample in a compression test. The bottom piece is
mounted to the base of the stand and the upper piece is mounted to the force
gauge. |
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Simultaneous Force
and Torque Tester |
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The force gauge exerts a
set force on the specimen, and the torque sensor and fixture rotate at a
speed set by the operator. |
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An agricultural testing laboratory
needed an accurate way to measure fruit and vegetable ripeness. The
customer's specification called for twisting a rubber-tipped probe onto the
skin of the fruit or vegetable, while pressing down at a certain force,
until the skin breaks. This
test was done by hand with a mechanical device. In order to achieve
more consistent results less prone to human error, the laboratory turned to
Mark-10. A customized torque tester was developed, consisting of a
TSTM
torque test stand,
MG50 digital
force gauge,
STB12
torque sensor,
BGI
force/torque gauge, and the following customized components: adapter for the rubber-tipped probe, gripping fixture for large fruits and vegetables,
and adapters for the force gauge and torque sensor. The TSTM's modular design allowed us
to easily develop a customized solution for this unique application. |
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Motorized Torque Tester with Extended Column |
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A spring manufacturer needed to
test the torsional strength of a very long sample. Out of concern for
affecting the properties of the sample, the customer did not want to
cut down the length spring so it could fit into a standard-length test stand.
Instead, they turned to Mark-10 to develop a lengthened torque tester that
would be able to accommodate their spring. Since the
TSTM
motorized torque test stand is constructed of modular components, we were
able to offer a longer (55") column at relatively little additional cost to
the customer.
This same type of modification is
available for the following test stands:
TSA/TSAH
TSC/TSCH
TSF/TSFH
TST/TSTH
TSTM/TSTMH
Standard column extensions are
available for the ES30 and ESM test stands. |