Series DC advanced digital controllers are designed to expand the functionality and
programmability of our range of motorized test stands, including models
ESM,
ESMH,
TSFM500/TSFM500H, and
TSTM/TSTMH. These controllers are available with new test stands (more
info), or may be used with any existing test stands of the above models
that are already in use. Simply plug in the Series DC controller. No setup is
required.
These highly sophisticated controllers offer PC control capability, extended speed ranges,
programmable cycling, auto return, overload protection, and more. See the
Features / Specifications list below for further details.
Computer Control (EF010)
A bi-directional RS-232 port is provided to interface with a PC.
Users can write a custom program utilizing a library of ASCII commands
(see manual for details) or control the stand via a PC using legacy NexygenTM TCD software.
- 09-1162 or 09-1143 multi-function
cable (see below)
- ESM301(L)-001 integrated travel indication
(see below)
- EF011
programmable travel set points (see below)
Overload Protection (EF012)
Protects a force
or torque gauge against overload. The user programs the desired percentage of full scale of
the gauge. Adjustable analog output voltage setting allows the controller to
interface with virtually any force or torque gauge with analog output. Requires
a Series 5 or Series BG force gauge and 09-1162/09-1143
multi-function cable.
Auto-return(EF013)
The crosshead moves to a limit switch, force (requires a Series 5 or Series
BG force gauge and 09-1162/09-1143 cable), or travel position (requires EF011 programmable travel limits),
stops, and reverses direction at full speed to the other limit switch, force, or
travel position.
Cycling / Dwell Time The test stand cycles between
limits (limit switch, force or torque set point, or travel distance). Configurable up to 99,999 cycles. Dwell time allows the operator to
program the amount of time, up to 9,999.9 seconds, in 0.1 second intervals, for
which the stand pauses at limits.
Programmable Button
Functions (EF015)
Expands UP and DOWN button operation to three user-configurable
modes:
1. Maintained (standard): short push produces continuous motion until STOP is pressed
2. Momentary: crosshead moves only while the button is pressed
3. Auto: short push produces maintained motion, while holding
the button down will produce momentary motion
Independent Up
and Down (CW and CCW) Speeds
Programmable independent speeds for up and
down directions
(CW and CCW for torque test stands
Password protection
Prevents unauthorized changes to test parameters
Broad speed range (see below)
Speed accuracy: ±0.2% of setting, ±0% variation with load
Rotational travel displayed as degrees or
rotations, with RS-232 output
Upper and lower limits (programmed in degrees
or rotations)
All functions
* Models ESM, ESMH, and TSFM500/TSFM500H force test stands do not contain
integrated travel indicators. Travel information available only
through an external digital travel display, requiring an additional
serial port on the PC. For an integrated solution with full PC control,
including travel distance programming, see test stand model ESM301.
Model TSTM/TSTMH torque test stand is available with an integrated angle encoder
to enable full PC control, including travel distance programming.
Model
Description
US Price
DC4010
Advanced digital controller for ESMH, 110V
$2,100.00
DC4020
Advanced digital controller for ESM, 110V
$2,100.00
DC4030
Advanced digital controller for TSFM500 / TSFM500H, 110V
$2,100.00
DC4040
Advanced digital controller for TSTM / TSTMH, 110V
$3,200.00
TST002
Integrated angle encoder for TSTM / TSTMH, installed as retrofit
$600.00
09-1143
Multi-function cable, gauge to test stand
$125.00
09-1056
Serial cable, test stand to PC
$30.00
RSU100
Communication adapter, RS-232 to USB
$125.00
220V operation, add suffix E to model number. Example: DC4010E
Series DC controllers include a test stand connection cable, power cord, and user's guide.