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advanced TEST STAND controllers

Series DC advanced digital controllers are designed to expand the functionality and programmability of our range of motorized test stands, including models ESM, ESMH, TSFM500/TSFM500H, and TSTM/TSTMH. These controllers are available with new test stands (more info), or may be used with any existing test stands of the above models that are already in use. Simply plug in the Series DC controller. No setup is required.

These highly sophisticated controllers offer PC control capability, extended speed ranges, programmable cycling, auto return, overload protection, and more. See the Features / Specifications list below for further details. 

Compatible with the following test stands:


ESM

ESMH

TSTM / TSTMH

TSFM500 / TSFM500H

 

Data Sheet
User's Guide
  Stand Comparison Chart

FEATURES / SPECIFICATIONS

  • Computer Control (EF010)
    A bi-directional RS-232 port is provided to interface with a PC. Users can write a custom program utilizing a library of ASCII commands (see manual for details) or control the stand via a PC using legacy NexygenTM TCD software.

    The following are required with PC control:

    - Series 5 or Series BG force gauge (more info)

    - 09-1056 serial cable (see below)

    - 09-1162 or 09-1143 multi-function cable (see below)

    - ESM301(L)-001 integrated travel indication (see below)

    - EF011 programmable travel set points (see below)

  • Overload Protection (EF012)
    Protects a force or torque gauge against overload. The user programs the desired percentage of full scale of the gauge. Adjustable analog output voltage setting allows the controller to interface with virtually any force or torque gauge with analog output. Requires a Series 5 or Series BG force gauge and 09-1162/09-1143 multi-function cable.

  • Auto-return (EF013)
    The crosshead moves to a limit switch, force (requires a Series 5 or Series BG force gauge and 09-1162/09-1143 cable), or travel position (requires EF011 programmable travel limits), stops, and reverses direction at full speed to the other limit switch, force, or travel position.

  • Cycling / Dwell Time
    The test stand cycles between limits (limit switch, force or torque set point, or travel distance). Configurable up to 99,999 cycles. Dwell time allows the operator to program the amount of time, up to 9,999.9 seconds, in 0.1 second intervals, for which the stand pauses at limits.
  • Programmable Button Functions (EF015)

    Expands UP and DOWN button operation to three user-configurable modes:

    1. Maintained (standard): short push produces continuous motion until STOP is pressed

    2. Momentary: crosshead moves only while the button is pressed

    3. Auto: short push produces maintained motion, while holding the button down will produce momentary motion

  • Independent Up and Down (CW and CCW) Speeds
    Programmable independent speeds for up and down directions
    (CW and CCW for torque test stands
  • Password protection
    Prevents unauthorized changes to test parameters

  • Broad speed range (see below)
  • Speed accuracy: ±0.2% of setting, ±0% variation with load

  • CE mark

  • Universal power supply: 80-250 VAC

  • Mounting holes for bench mounting

Speed Range

in/min [mm/min]

Travel Indication

Programmable Travel Limits

PC Control

ESM-DC

0.02 - 36
[0.5 - 900]

External,

Mitutoyo output

N/A All functions, except travel measurement*
ESMH-DC

0.2 - 50
[5 - 1270]
TSFM500-DC/ TSFM500H-DC

0.01 - 6
[0.2 - 150]
TSTM-DC/
TSTMH-DC

0.01-15 RPM
[0.05-90°/s]
Rotational travel displayed as degrees or rotations, with RS-232 output Upper and lower limits (programmed in degrees or rotations) All functions

 

* Models ESM, ESMH, and TSFM500/TSFM500H force test stands do not contain integrated travel indicators. Travel information available only through an external digital travel display, requiring an additional serial port on the PC. For an integrated solution with full PC control, including travel distance programming, see test stand model ESM301.

Model TSTM/TSTMH torque test stand is available with an integrated angle encoder to enable full PC control, including travel distance programming.


Model Description US Price
DC4010 Advanced digital controller for ESMH, 110V $2,100.00
DC4020 Advanced digital controller for ESM, 110V $2,100.00
DC4030 Advanced digital controller for TSFM500 / TSFM500H, 110V $2,100.00
DC4040 Advanced digital controller for TSTM / TSTMH, 110V $3,200.00
TST002 Integrated angle encoder for TSTM / TSTMH, installed as retrofit $600.00
09-1143 Multi-function cable, gauge to test stand $125.00
09-1056 Serial cable, test stand to PC $30.00
RSU100 Communication adapter, RS-232 to USB $125.00
220V operation, add suffix E to model number. Example: DC4010E

Series DC controllers include a test stand connection cable, power cord, and user's guide.

IN [MM]