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ESM301/ESM301L MOTORIZED TEST STANDS With PC CONTROL

                ^ ESM301                 ^ ESM301L

 

> Digital controller contains a backlit LCD screen with menu choices for ease of setup and operation

Data Sheet

User's Guide

Stand Comparison Chart

The ESM301 and the new ESM301L are highly configurable motorized test stands for tension and compression testing applications up to 300 lb (1.5 kN). The stands can be controlled from the front panel or via computer.

The ESM301/ESM301L is engineered on a unique modular platform, allowing for "build-your-own" configurability. Features can be ordered individually at time of order or activated in the field. Integrated travel indication, overload protection, and a host of programmable parameters makes the ESM301/ESM301L quite sophisticated, while its intuitive menu structure allows for quick, simple setup and operation. A password can be programmed to prevent unauthorized changes. With a rugged and modular design, the test stand is a compelling solution for applications in laboratory and production environments.

The ESM301 travel distance is 11.5", while the extended length ESM301L features travel distance of 18". All other specifications are the same.

 

< The ESM301 and ESM301L are shown in typical configurations with Series 5 digital force gauge and G1061 wedge grips.


  • Selectable speed units of measurement (in/min & mm/min)
  • LCD display with UP, DOWN, STOP, and emergency stop buttons and soft keys
  • Password protection of test parameters, to prevent unauthorized changes
  • Integrated mechanical limit switches
  • Removable fixture mounting plate with matrix of threaded holes
  • Stepper motor-driven, produces 0% speed variation with load
  • Mounting holes for bench mounting
  • Unique mechanical design significantly reduces column bending


  • A wide range of force gauges and gripping fixtures
  • Multi-function cables, gauge to controller (09-1143, 09-1162)
    Connects Series BG and Series 5 force gauges to the controller. This single cable is used to transmit set points, overload signals, and force data.
  • Serial cable, controller to PC (09-1056)
    Sends force and travel data on a single cable via RS-232 to a PC.
  • RS-232 to USB adapter (RSU100)
    Converts RS-232 to USB output. Includes USB cable and installation CD.
  • Bench mounting kit (ESM301-003)
    Facilitates safe mounting to a work bench. Consists of a set of mounting adapters, and four sets of hardware with Allen key to accommodate surfaces of various thickness. Recommended when ordering column extensions.
  • Column extensions (ESM301-002-1, -2, -3)
    A spacer is supplied between the base and the column, increasing clearance between the force gauge and base (does not increase travel distance). Available in 6", 12", and 24", and custom lengths. Bench mounting kit is recommended

  • Competitor force gauge mounting kits


Any of the below option packages may be purchased at time of order or may be enabled in the field at a later date though a simple activation process. A complete options package is also available, including all of the below features at a discounted price.

  • Computer Control (EF010)
    A bi-directional RS-232 port is provided to interface with a PC. Users can write a custom program utilizing a library of ASCII commands (see manual for details) or control the stand via a PC using legacy NexygenTM TCD software.

    The following are required with PC control:

    - Series 5 or Series BG force gauge (more info)

    - 09-1056 serial cable (see below)

    - 09-1162 or 09-1143 multi-function cable (see below)

    - ESM301(L)-001 integrated travel indication (see below)

    - EF011 programmable travel set points (see below)

  • >> Travel Indication (ESM301-001, ESM301L-001)
    Travel is indicated on the front panel, and an RS-232 port is supplied. Position indication is provided via an internal linear scale, producing significantly higher accuracy than with conventional rotary encoder-based designs. Backlash and nonlinearity are virtually eliminated.

  • Programmable Travel Limits (EF011)

    The ESM301 can stop at or cycle between programmable upper and lower travel distances. Requires ESM301-001(L) travel indication option.

  • Overload Protection (EF012)

    Protects a force gauge against overload (requires a Series 5 or Series BG force gauge and 09-1162/09-1143 multi-function cable). The user programs the desired percentage of full scale of the gauge. Adjustable analog output voltage setting allows the ESM301 to interface with virtually any force gauge with analog output.

  • Auto-return (EF013)

    The crosshead moves to a limit switch, force (requires a Series 5 or Series BG force gauge and 09-1162/09-1143 cable), or travel position (requires EF011 programmable travel limits), stops, and reverses direction at full speed to the other limit switch, force, or travel position.

  • Cycling / Dwell Time (EF014)

    Same as Auto-return, but with the ability to program the number of cycles up to 99,999 cycles. Dwell time allows the operator to program the length of time, up to 9,999.9 seconds, in 0.1 second intervals, for which the crosshead pauses between cycles. Independent up and down speeds may be programmed (requires EF013).

  • Programmable Button Functions (EF015)

    Expands UP and DOWN button operation to three user-configurable modes:

    1. Maintained (standard): short push produces continuous motion until STOP is pressed

    2. Momentary: crosshead moves only while the button is pressed

    3. Auto: short push produces maintained motion, while holding the button down will produce momentary motion

  • Independent Up and Down Speeds (EF016)

    Configurable speeds for up and down directions

  • Low Speed Extended Range (EF017)

    Extends the speed range to 0.02 - 13 in/min (0.5 - 330 mm/min)

  • High Speed Extended Range (EF018)

    Extends the speed range to 0.5 - 45 in/min (13 - 1100 mm/min)

  • Complete Options Package (EFCOMP, EFCOMP-L)
    Includes all options listed above

 


  • Load capacity:
    300 lb (1.5 kN) @ up to 24 in/min (610 mm/min)
    200 lb (1 kN) @ >24 in/min (610 mm/min)
  • Maximum travel distance:
    ESM301: 11.5 in (292 mm)
    ESM301L: 18 in (457 mm)
  • Speed range:
    Standard: 0.5 - 13 in/min (13 - 330 mm/min)
    Optional: 0.02 - 45 in/min (0.5 - 1100 mm/min)
  • Speed setting accuracy: ±0.2%
  • Speed variation with load: ±0% (stepper motor driven)
  • Limit switch repeatability: 0.001 in (0.03 mm)
  • Travel accuracy: ±0.002 in (0.05 mm)
  • Travel repeatability: 0.001 in (0.02 mm)
  • Travel resolution: 0.001 in / 0.02 mm
  • Power: Universal input 80-240 VAC, 50/60 Hz
  • Weight:
    ESM301: 34 lb (15.4 kg)
    ESM301L: 39.5 lb (23.7 kg)
  • Warranty: 3 years (see individual statement for further details)
  • CE mark

Model/Part No. Description US Price
Hardware
ESM3011 Motorized test stand, 110 V1 $2,695.00
ESM301L1 Motorized test stand, 110 V1 $2,995.00
ESM301-002-1 Column extension, 6" $200.00
ESM301-002-2 Column extension, 12" $250.00
ESM301-002-3 Column extension, 24" $300.00
ESM301-003 Bench mounting kit $75.00
09-11432 Multi-function cable, Series BG gauge to ESM3012 $125.00
09-11622 Multi-function cable, Series 5 gauge to ESM3012 $125.00
09-10562 Serial cable, ESM301 to PC2 $30.00
RSU100 Communication adapter, RS-232 to USB $125.00
Controller Options
ESM301-0013 Integrated travel indication with RS-232 output3 $750.00
ESM301L-0013 Integrated travel indication with RS-232 output3 $950.00
EF0104 Computer control via RS-2324 $950.00
EF0115 Programmable travel set points5 $550.00
EF012 Integrated overload protection $250.00
EF013 Auto return $175.00
EF014 Cycling / dwell time $250.00
EF015 Button operation package $150.00
EF016 Independent up and down speeds $150.00
EF017 Extended speed range, low $175.00
EF018 Extended speed range, high $175.00
EFCOMP Complete options package for ESM301 $2,745.00
EFCOMP-L Complete options package for ESM301L $2,845.00
EFCOMP and EFCOMP-L packages include all Controller Options listed above.
Prices are in addition to the test stand price.

Notes:

1. For 220V operation, add suffix 'E' to model number. Ex: ESM301LE
2. If force data output is required, both the 09-1143/09-1162 and 09-1056 cables are required. Also requires a Series 5 or Series BG force gauge (more info).
3.Factory installation only. Can be retrofitted at a later date at the factory for $850.00 / $1,050.00 (ESM301 / ESM301L).
4. Requires a Series 5 or Series BG force gauge (more info), 09-1056 serial cable, 09-1143/09-1162 multi-function cable,  ESM301(L)-001 integrated travel indication, and EF011 programmable travel set points.
5. Requires ESM301(L)-001 integrated travel indication option.


The ESM301 is supplied with a small hook, medium hook, 2" diameter compression plate, extension rod, and #10-32 coupler.

Model A B (Series MG) C (Series 5, BG, EG)
ESM301 24.5 [622] 3.5 - 15.0 [89 - 381] 2.3 - 13.8 [58 - 351]
ESM301L 31.5 [800] 3.5 - 21.5 [89 - 546] 2.3 - 20.3 [58 - 516]